Plastic Injection Mold

Plastic Injection Mold Manufacturing

Custom Plastic Injection Molds From Product Review to Production-Ready Tooling

HWPD designs and manufactures custom plastic injection molds for automotive, medical-device housings, industrial equipment, communication products, AI/robotics components and other engineered plastic parts. Our mold program is connected to HWPD’s wider product-development system—DFM, prototyping, prototype tooling, production molds, injection molding and OEM/ODM manufacturing can be coordinated by the same project network.

12 CNCConventional and high-speed CNC machines listed for mold fabrication
11 EDMStandard and mirror-surface EDM capacity listed in the toolroom register
5 WEDMWire-cutting machines for mold components and precision features
2 CMM3D coordinate measuring machines listed for mold dimensional inspection
2 Mold ShopsDedicated prototype-mold and production-mold facilities in Shenzhen

What helps us review your mold correctly the first time?

  • 3D CAD and available 2D drawings

  • Production resin and any filler / additive requirements

  • Expected quantity or annual volume

  • Critical dimensions, assembly interfaces and cosmetic areas

  • Target mold type, cavity requirement or injection machine information if already defined

  • Target timing, quality documentation and mold destination

Still early in product development?

You do not need a fully finished tooling specification to start. Send the current files and project stage; HWPD can first review whether the next step should be design optimization, prototype tooling or a production mold.

Start With Product Development →

Choose the Mold Route That Fits Your Product Stage

HWPD does not treat every project as the same production-mold program. The tooling route should match how mature the product is and what still needs to be validated.

Design Validation

Prototype Injection Mold

For projects that need real molded parts to check resin behavior, shrinkage, assembly, appearance or design changes before committing to long-term production tooling.

Injection-Molded Prototypes →
Pilot / Low Volume

Bridge & Rapid Production Mold

For pre-production, low-volume launch or programs that need molded parts while the final commercial demand is still being confirmed.

Compare Mold Routes →
Repeat Production

Production Injection Mold

For stable designs that require repeatable production, defined cavity strategy, maintenance planning and long-term molding support.

Production Molds →
Large Structural Parts

Large & Automotive Injection Mold

For larger interior, exterior, structural and functional plastic parts where mold size, rigidity, cooling, handling and trial capacity must be planned together.

Large Injection Molds →

Plastic Injection Mold Capabilities

The mold structure is selected around the part, resin, assembly requirement, surface standard and production plan—not from a fixed online catalog.

DFM & Mold Design

Parting direction, draft, undercuts, gate strategy, cooling, ejection, shrinkage and mold structure are reviewed before steel cutting.

Hot & Cold Runner Molds

Runner strategy is selected according to resin, part geometry, gate requirement, material use and production economics.

Insert Molding

Tooling for plastic parts that incorporate metal or other inserts when the product design requires integrated components.

Overmolding

Multi-material tooling for rigid/soft combinations or molded-over components where bonding and positioning must be controlled.

Two-Shot / 2K Molds

Two-material or two-color tooling for projects that require controlled indexing, interface design and compatible molding systems.

IMD & IML Tooling

Injection mold solutions that integrate decorative film or labels into the molding process where required by the product.

Molds for HWPD’s Core Industries

This page covers the mold-manufacturing side of the same industries supported across HWPD’s product-development, molding and OEM/ODM services.

Automotive

Interior, Exterior & Functional Parts

Door panels, pillars, instrument panels, glove boxes, bumpers, grilles, wheel arches, mirrors, lamp components, HVAC and engine-peripheral housings.

Automotive Manufacturing →
Medical & Precision

Device Housings & Technical Components

Precision plastic housings and molded components where dimensional control, material selection, assembly and inspection requirements must be defined before tooling.

AI / Communication / OA

Structural Housings & Equipment Parts

Robot, communication, office-automation and smart-equipment plastic parts that connect mechanical design, tooling, molding and assembly.

ODM Manufacturing →
Industrial & Consumer

Engineered Plastic Products

Industrial housings, appliance-related parts, smart-device housings and other custom products requiring mold manufacturing and repeat molded production.

One-Stop Manufacturing →

From RFQ to Approved Injection Mold

A commercial mold page should show buyers how the project moves—not bury the process inside a long technical article.

STEP 01RFQ & File ReviewPart files, resin, volume, quality requirements and project stage are confirmed.
STEP 02DFM & Tooling ConceptParting, draft, gates, cooling, ejection, undercuts and mold route are reviewed.
STEP 03Mold Design ApprovalMold structure, runner, cavity, steel and major components are confirmed before steel cutting.
STEP 04Machining & EDMCNC, EDM, wire cutting, grinding and related toolroom processes manufacture mold components.
STEP 05Fitting & AssemblyCore, cavity, slides, lifters, ejectors, shutoffs and inserts are fitted and assembled.
STEP 06T0 / T1 TrialSamples are molded and reviewed for filling, appearance, dimensions, ejection and function.
STEP 07Correction & ApprovalAgreed changes are completed and samples are rechecked against the project requirements.
STEP 08Molding or Mold HandoffThe approved tool moves into HWPD molding production or is prepared for the agreed customer production route.

In-House Toolroom & Inspection Evidence

HWPD’s Facilities page carries the full equipment list. The summary below shows the core mold-fabrication and dimensional-inspection resources relevant to this service.

Core Mold Fabrication Resources

  • 12 CNC machines, including 2 high-speed MIKROIV VCP-600 machines

  • 11 EDM machines, including mirror-surface EDM

  • 5 wire-cutting machines

  • 17 milling machines

  • 8 grinding / precision grinding machines

  • Hardness, 2D and 3D coordinate measuring equipment

View Complete Facilities & Equipment →

EquipmentExample Model / SizeRole in Mold Manufacturing
High-Speed CNCMIKROIV VCP-600High-speed mold machining and precision finishing work
CNCUp to X1450 × Y400 × Z330 listedCore, cavity and mold-component machining
Mirror-Surface EDMDH-500CNCFine EDM work where surface quality or difficult geometry requires it
EDMJFZ-650Complex cavity and insert features
Wire CuttingDK-7750Precision profiles, inserts and mold components
3D Coordinate MeasurementEXPLORER7107Dimensional verification of mold components and tooling features
Large plastic injection mold clamping test and trial preparation
Large mold clamping and trial preparation
Multi-cavity automotive plastic injection mold manufactured by HWPD
Multi-cavity automotive injection mold

Mold Steel & Plastic Material Compatibility

Material selection is handled as part of the mold program. Final grades should be matched to part performance, wear, appearance, maintenance and the required production route.

Common Mold Materials

  • 718 / 718-type mold steels

  • NAK80 for suitable cosmetic / finishing requirements

  • S136 / stainless-type mold steels for suitable corrosion or polishing requirements

  • Localized wear inserts or higher-performance materials where the mold design requires them

Read the Mold Steel Selection Guide →

Common Plastic Resin Families

  • PP, PE, ABS, PC and PC/ABS

  • PA / Nylon and glass-filled PA

  • POM, PBT and other engineering plastics

  • TPE, TPU, TPV and other elastomer systems where project-compatible

  • PMMA, ASA, PS and other product-specific materials

Read the Injection Molding Material Guide →

Tool life, mold size, steel choice and final tolerance capability should be quoted against the actual part, resin, mold structure and production requirement rather than treated as one universal specification.

How This Mold Service Connects to the Rest of HWPD

The strongest difference between this page and a standalone mold-shop page is that tooling can sit inside a complete product-development and manufacturing route.

Before Tooling

Product Development & DFM

Part design, structure, material and manufacturability can be reviewed before mold release.

Product Development →
Validation

Injection-Molded Prototypes

Use real molded parts when shrinkage, warpage, assembly or production-resin behavior must be validated.

Injection-Molded Prototypes →
After Tooling

Plastic Injection Molding

Approved molds can continue into short-, medium- or long-run molded-part production.

Plastic Injection Molding →
Finished Products

OEM / ODM Manufacturing

Projects can continue beyond molded components into secondary processing, assembly and finished-product manufacturing.

ODM Manufacturing →

Plastic Injection Mold FAQ

What information do you need to quote a plastic injection mold?

Send the 3D CAD file, available 2D drawing, production resin, expected volume, critical dimensions, surface requirements, assembly information and target timing. Injection-machine information is also useful if the mold must run at the customer’s facility.

Can HWPD support both prototype and production injection molds?

Yes. HWPD separates prototype tooling, bridge / low-volume tooling and production molds by project stage, so the tooling investment can match the remaining validation risk and expected production program.

Can you manufacture large automotive plastic injection molds?

HWPD supports medium and large mold programs for automotive interior, exterior and functional plastic components. Large-tool feasibility is reviewed against the actual part, mold structure, machining, handling and molding requirements.

What mold technologies are available?

Available tooling approaches include hot- and cold-runner molds, insert molding, overmolding, two-shot / 2K tooling, IMD and IML, subject to the product and production requirements.

Can HWPD continue with injection molding after the mold is approved?

Yes. The mold program connects directly to HWPD plastic injection molding and OEM/ODM manufacturing services when the customer needs molded-part or finished-product production after tooling validation.

Start With the Mold Route That Matches Your Product

Send your part files, resin, expected volume, critical dimensions, cosmetic requirements and project stage. HWPD can review whether you need prototype tooling, bridge tooling, a production mold or a large automotive mold—and connect the approved tool to injection molding or OEM/ODM production when required.

Request an Injection Mold Review
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